CNC Program Transfer Device

+91(80) 2972-3400/01/02
amitpl@acemicromatic.com

What can it do for you?

TPM-Trak Conveyor and Assembly monitoring enables complex shop-floors reduce costly stoppages of assembly lines, by enabling all shop personnel to react at the right time, using a variety of Audio, Visual, SMS and ANDON outputs.

Detailed MTBF and MTTR reports provide factual data for improvements.

Solution methodology

A complex data communication network consisting of PLCs, HMIs, RIXs, PB Panels, LED panels and 3-tier lamps is established to connect all nodes of interest. At each station (node), a PB panel or HMI is deployed for the operator to call for attention.

These panels/HMI have easy-to-use color coded buttons. 3-tier lamps may be deployed at each station to highlight the presence of a condition.

Real-time information is instantly displayed on the Shop ANDON as well as Department ANDONs.

For critical events, an alerting mechanism via SMS is built into the solution.

Key Features

Production status: Conveyor Running/Stopped, Output till that point in time, plan versus actual, and stoppages if any.
Help request: Visual indication via 3-tier lamp, Shop board and Department board. SMS alert for critical events
Poka-Yoke: Automated STOP of conveyor during specified intervals such as Lunch time and Tea time etc. Checks and balances for ‘Engine Oil filling’ and so on..
Analytics: Duration and frequency of Line stoppages, Requests raised by type and station, Mean-time-to-Acknowledge and Mean-time-to-Fix…for different time periods.

Largest Machine tool group in India

TPM-Trak®

Optimize your factory. Increase your profits!

Address:	706, 7th Floor, 'Brigade Rubix', 20, HMT Watch Factory Road, Peenya 1st Stage, Bengaluru-560 022, India
Phone/Fax:	Within India: (080) 2972-3400/01/02 Outside India: +91 80 2972-3400/01/02
Email:	amitsales@acemicromatic.com